odm custom sheet metal fabrication carbon steel stainless steel welding service-0

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OEM/ODM Custom Sheet Metal Fabrication Carbon Steel Stainless Steel Welding Service

  • MOQ:1PCS
  • Can do cutting bending welding tapping polishing service
Brand:
TianJin Emerson
  • Overview
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Product Induction

We are a professional sheet metal fabrication company exporting 100,000 processed products monthly. We utilize various advanced equipment including welding machines, beveling machines, laser cutters, and bending machines. We process a wide range of materials including carbon steel, stainless steel, and aluminum alloys.

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Specification

Product Name Welding service
Certificate ISO 9001,RoHs
Welding Products steel post,steel base,steel rack,steel shelf,steel connector,steel wheel,steel bracket,steel pallet,steel support,steel stairs,steel box,steel cabinet,steel enclosure,steel steps,steel frame
Other service

laser cutting service,waterjet service,flame cutting service,bending service,machining service tapping service,etc.

polishing service and other surface treatment service

OEM/ODM available
Application

Automotive, aerospace, rail transportation, electronic equipment, medical, petrochemical, etc.

Processing Methods and Scenarios

welding process technology

heat source

thickness advantage

application scenarios

SMAW

Electric arc

3 mm or more

Low-priced

steel structure
GMAW/MIG

Arc welding + shielding gas

0.5–20 mm

Highly efficient

Automotive chassis, machine tool enclosures

GTAW/TIG 

Arc welding + argon gas

0.2–10 mm

The finished product is aesthetically pleasing.

Stainless steel food containers, aviation piping

Laser welding

laser

0.05–12 mm

Narrow gap <0.5 mm, minimal deformation

Power Battery Sealing

Spot welding/Seam welding 

Resistance heating

0.2–3 mm

Second-level cycle time, automation

Automotive body panels, appliance casings

Welding Process

1. Confirm materials, thickness, welding process type, and load requirements with the customer.

2. Conduct welding procedure qualification (WPS/PQR).

3. Prepare materials: perform beveling, degreasing, and rust removal on sheet metal raw materials.

4. Fixtures: Control deformation, back-side shielding (argon shielding for stainless steel).

5. Begin welding.

6. Inspect product thickness, bend tolerance, and perform performance testing.

7. Surface treatment: Perform spatter removal, grinding, galvanizing, stress relief annealing, powder coating/anodizing, etc., per customer requirements.

Our Equipment and Other Products

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FAQ

Q: Which is more suitable for thin workpieces: plasma arc welding or laser welding?

A: Microbeam plasma welding (0.1–30 A) can weld materials from 0.025 to 2.5 mm thick. Laser welding offers lower heat input. For batch production of materials below 0.3 mm, laser welding is preferred. For materials between 0.3 and 2 mm, microbeam plasma welding provides better cost-effectiveness.

Q: What is the maximum thickness for laser welding in a single pass?

A: Carbon steel up to 6 mm and stainless steel up to 8 mm can achieve full penetration. For small-aperture welding, 10 mm stainless steel requires 10 kW power and a Y-shaped bevel.

Q: Why is beveling required? Which type saves the most welding material?

A: Beveling ensures root penetration. For carbon steel plates thicker than 6 mm with low stress requirements, prioritize a I-shaped bevel with back-side root cleaning. This saves 30% more welding material than a 60° V-groove.

Q: Is blackening after stainless steel welding considered defective?

A: When the surface oxide layer thickness is ≤ 200 nm, it can be restored to silver-white using acid paste for 5 minutes. If the oxide layer is excessively thick or peeling, it must be classified as “overheated” and requires grinding and rewelding.

Q: Do you provide samples? We need to conduct quality inspections.

A: We offer custom samples and support inspections. We hold ISO 9001 certification and RoHS compliance.

Q: How can I get your quotation as soon as possible?

A:Please contact:

Email:[email protected]

WeChat/WhatsApp/Mobile: +8613512028034

Get a Free Quote

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